5 min čtení
June 29, 2026
Innovation that protects workers
How SnapStack helped a global safety gear leader enhance factory worker protection through smart connectivity and mobile integration.
How we helped a global safety gear leader enhance factory worker protection through smart connectivity and mobile integration.
About the Client
With a legacy spanning more than 120 years, this Swedish-based market leader in personal protective equipment (PPE) has remained at the forefront of safety innovation. With approximately 200 employees spread across Europe, the company is driven by a singular mission: to ensure better safety for people working in industrial and manufacturing environments.
The Challenge
The client had invested in developing a hearing protection headset equipped with advanced smart features. However, previous attempts by various software vendors to enable a reliable mobile connection via Bluetooth consistently fell short. Users experienced unstable connections, limited compatibility across devices, and an inability to utilize core headset features effectively—compromising both user experience and worker safety.
Our Approach
Our team was brought in to redesign and rebuild the mobile ecosystem for the smart headset from the ground up—with a focus on stability, scalability, and seamless user interaction across devices and platforms.
The Solution
Embedded System Development
We engineered a new firmware platform supporting six different headset versions, enabling:
- Reliable Bluetooth communication with Android and iOS devices
- Compatibility across diverse mobile chipsets
- Smooth background communication without user interruptions
Mobile Application Overhaul
We rebuilt the mobile application using Flutter for cross-platform optimization. Key elements included:
- A modular backend architecture enabling future device integration and feature expansion
- Multiple headset functionalities including:
- Push-to-talk (Walkie-talkie)
- Music streaming & Equalizer settings
- Active noise cancelation
- Noise measurement & reporting
- Device locator
- Built-in radio
This comprehensive feature set helps factory workers stay safe, connected, and informed—without needing to remove or replace their protective gear.
Team Structure
To deliver on this complex integration, we deployed a focused, cross-functional team:
- 1 Business Analyst – user stories, requirements, and validation
- 1 Embedded/IoT Developer – headset firmware and Bluetooth protocol
- 1 Backend Developer – Firebase-based backend services
- 1 Mobile Developer – Flutter-based cross-platform app
- 1 QA Engineer – rigorous testing for reliability and safety compliance
- 1 Project Manager – agile delivery and stakeholder coordination
Technology Stack
- Mobile Development: Flutter (optimized for Android and iOS)
- Backend: Firebase Cloud
- Connectivity: Bluetooth Low Energy (BLE) integration
- Embedded Systems: Custom firmware development for headset communication
Results and what’s next?
With our solution now live, the client has seen:
- Significant improvement in Bluetooth connection reliability
- Wider mobile device compatibility
- Positive feedback from field users reporting greater ease of use and enhanced functionality
As new devices enter the product line, our modular architecture ensures the client is well-prepared for rapid scalability and future innovation.
By combining smart device integration with user-focused design, we’ve helped modernize safety gear for industrial workers—bringing 120+ years of expertise into the digital age.
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Finding the right talent has never been more challenging. Whether you're struggling to find the right permanent employees, considering contractor options, or evaluating the costs of traditional recruitment fees, choosing the right hiring model can make all the difference. In this article, we explore three recruitment models to help businesses navigate their hiring challenges effectively.
Examples of Digital Transformation That Will Nudge You to Start Transforming Your Business
From e-commerce giants like Amazon and Alibaba to disruptors like Uber and Airbnb, companies across sectors have embraced digital innovation to transform their operations, improve customer experiences, and gain a competitive edge. Let’s take a look at some examples of digital transformation that will make you wonder why you didn’t start with it yet.
Everything You Need to Know About Embedded Solutions
I was eager to write another article because it had been a long time since we had seen each other (or e-met). SnapStack Solutions\’ Jordan has arrived. Embedded systems are more common than we think, but what are they and how do we utilize them? An embedded system, unlike a laptop, is intended for and devoted to one single item or equipment, and is used to govern its functioning. The ‘device or machine\’ might be anything from a wristwatch to a major medical imaging system or robot, and the embedded system is usually housed within it, as the name indicates.
Ethical Hacking & Penetration Testing - Everything You Need To Know
The culture of hackers started in the 1960s and 1970s as an intellectual movement: “exploring the unknown, documenting the arcane, and doing what others cannot.”
Emerging Technologies to Watch in 2023
Changes in technology are still causing havoc in the planet. Expect to see further strategic and revolutionary advances in 2023 if these more recent moves pick up steam and become more intense. You may use emergent technologies to your benefit in the early stages and get a competitive edge by riding them sooner. Though it\’s still difficult to predict how trends will develop, several dawn technologies appear to be on the right road. These are gaining momentum, displaying early promise, and maybe assisting businesses in starting their road toward innovation and expansion. Here are our selections for the hottest new technologies for 2023, along with a succinct summary of their potential. Let\’s start dissecting them.
Emerging IoT Trends in 2023
A cutting-edge technology called the Internet of Things (IoT) enables individuals to exchange information and interact using data. It has just risen to the top of the global technology rankings. IoT has given rise to several wireless connection and smart tech devices, transforming numerous industries throughout the globe. Cloud and large data analysis may be completed quickly with the aid of IoT smart computing.
Digital Transformation in Healthcare: Why You Should Get On Board
The integration of technology in healthcare creates a more efficient, accessible, and patient-focused system. In this era of rapid digitalization, understanding and adopting digital transformation can set healthcare organizations apart. But what exactly is digital transformation in healthcare, and why is it so crucial? This article will look into these questions, exploring the importance and benefits of digital transformation. We will shed some light on the process of implementing these changes effectively as well.
Digital Transformation Trends in Retail That Are Upping the Game
Retail is in the midst of a technological revolution. Consumers, armed with smartphones and endless online options, demand seamless experiences that blur the lines between physical and digital worlds. These new expectations demand for innovation which resulted in digital transformation trends in retail that weren’t a thing just a decade ago.
Digital Transformation KPIs & How To Pick The Right Ones for Your Initiatives
As digital transformation continues to make waves across industries , it’s clear why 91% of businesses are engaged in some form of digital initiative. In a nutshell, digital transformation is about using technology to forge new business models, optimize operational processes, and improve customer experiences. Digital transformation KPIs (Key Performance Indicators) play a crucial role in measuring the progress and success of these initiatives.
Digital Transformation Challenges: A Guide to Overcoming People, Technology & Leadership Hurdles
Technology evolves at breakneck speed and staying ahead today isn’t just about having the latest gadgets or software—it’s about transforming the very fabric of your business.
CNIL Recommendations for GDPR-Compliant AI Development
Responsible AI and ethical hiring go hand in hand. CNIL's GDPR guidance for AI development, applied to how recruitment agencies handle candidate data.
Body Leasing VS. Hiring Internally
This is again Jordan from SnapStack Solutions, and this week we will try to cover more on what are the benefits of body leasing and why your company might consider it. The continuously growing demand for ‘IT people’ around the globe proportionally widens the range of difficulties met when hiring the experienced specialists, fit for the companies requirements.
Blockchain in Finance: How Blockchain is Disrupting the Financial Status Quo
The world of finance, for ages, has been a centralized system where control and authority remain within a specific body or organization. Fraud, misappropriation of assets, and manipulation are threats that loom large over such a system. A solution to this has been found, as ever, nestled in the arms of technology – blockchain.
Benefits of QA Testing: Why Is QA Testing Crucial for Modern Businesses
You can go as far as saying that your product is only as good as your quality assurance (QA) testing. While it means investing time and resources upfront, the long-term benefits of QA testing are immense and worth every penny!
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